In-house Recycling and Post Consumer Plastics Shredding

Plastic is a versatile material. Its properties range from tough polymer structures to highly rigid high-tech products. Efficient shredding requires a great deal of experience and expertise.

About plastic shredding
In-house Recycling and Post Consumer Plastics Shredding In-house Recycling and Post Consumer Plastics Shredding In-house Recycling and Post Consumer Plastics Shredding
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With many thousands of plastic shredders delivered, there are hardly any applications that we have not already implemented. These include classic items such as start-up chunks, crates, pallets, pipes, containers, molded parts and post-consumer waste such as PET bottles or packaging. But also particularly tear-resistant materials such as rubber, fibers and films, aramid, Kevlar or carbon.

Learn more about plastics and plastic recycling

When waste becomes raw material

The circular economy starts with us.

WEIMA plastic shredders are extremely flexible and offer different rotor types, rotor geometries and cutting tools. This enables them to properly shred a wide range of thermoplastics such as PE, PP, PVC, PS, PU and PET as well as thermosets and elastomers. Even large-volume hollow bodies, long pipes, massive start-up lumps and other production waste are processed effortlessly.

With over 40 years of experience in the plastics industry, WEIMA shredders can also handle complex materials such as PET bottles, textile fibers, films, insulating materials, floor coverings, crates and containers. Thanks to their performance and flexibility, they help to efficiently shred production waste and reintroduce it into the production cycle. In this way, companies save costs, reduce disposal costs and work more sustainably at the same time.

Advantages of WEIMA plastic shredding

Plastic shredders from WEIMA reduce both disposal costs and the need for expensive new raw materials. By reusing the shredded materials, companies can make their production processes more efficient and sustainable. The powerful, robust and durable WEIMA shredders are ideal for recycling a wide range of plastics.

woman in front of a weima shredder

Eline Stiphout from Stiphout Plastics in front of her shredder

Plastic recycling solutions from WEIMA

Practical examples of successful plastic processing with WEIMA shredders.
POst cunsumer plastic recycling solutions from WEIMA
Plastic shredding and recycling with WEIMA
WEIMA shredding systems are designed for the efficient processing of plastic waste such as films, fibers and rigid plastics. With powerful shredders, they reduce the material size and thus facilitate recycling. The robust machines offer a high throughput rate and contribute to sustainable waste management.
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Start-up lump recycling with WEIMA shredder
Post-Consumer-Recycling
Shredding of PE chunks with a WEIMA S7.20 shredder @Remondis Staffanstorp, Sweden
A WEIMA S7.20 single-shaft shredder shreds large and heavy PE lumps at a Remondis recycling plant in Staffanstorp, Sweden.
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Post-industrial recycling
Shredding used agricultural stretch film (LLDPE) with WEIMA PreCut 3000 shredder
A WEIMA PreCut 3000 single-shaft shredder with hydraulic drive from Hägglunds Bosch Rexroth shreds contaminated agricultural film for subsequent recycling.
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Different material states of flower pot recycling process from raw material to granules.
Post-consumer recycling
Shredding flower pots (PP) & post-consumer waste | 4 WEIMA shredders @ Aufderhaar Recycling
Take a look behind the scenes at Aufderhaar Kunststof Recycling from the Netherlands. Learn more about the production lines with four powerful WEIMA shredders, which are used to shred and recycle post-consumer waste and PP flower pots.
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Used fishing net and ghost nets in front of a conveyor belt
Post-industrial recycling
Ghost net shredding with WEIMA WLK 1500 shredder at Yangil Enpla, Korea
At Yangil Enpla in Incheon, Korea, a WEIMA WLK 1500 single-shaft shredder is used to shred fishing nets and other fiber waste and recycle it into high-quality recycled pellets.
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WEIMA shredder with HDPE pipes
Post-industrial recycling
Shredding of HDPE pipes with a WEIMA PowerLine 2500 at Remondis Röstånga, Sweden
A WEIMA PowerLine 2500 single-shaft shredder shreds various types of HDPE pipes at a Remondis recycling plant in Röstånga, Sweden.
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“With the high volumes of plastic waste in the world, particularly sustainable disposal concepts are needed. And shredding is the basis for this.”

Gunter Schippers
Business Development | Plastic at WEIMA

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In-house recycling solutions

In-house recycling means that waste from production is reused within the company. This saves disposal costs and expensive raw materials. Waste is usually produced during injection molding, when changing materials or in the case of faulty batches. WEIMA offers shredders and granulators. These devices efficiently shred the waste and prepare it for reuse.

Recycling saves money, shortens delivery times and reduces dependence on external plants. WEIMA helps companies to make better use of their resources and work in a more environmentally friendly way.

HDPE pipe, regrind, granulate, regranulate

HDPE pipe in the plastic recycling loop

Post-consumer plastics recycling

We define post-consumer waste as plastic waste from private use. This includes packaging such as yoghurt pots, PET bottles, bags, films, containers, tubes, toys, labels, fibers and textiles. The increase in global consumption is also increasing the amount of plastic waste. Instead of disposing of this in our oceans or landfill, WEIMA shredders are helping to promote alternative solutions. Together with our partners, we develop single or multi-stage processing concepts to sustainably optimize the plastic lifecycle.

A green conveyor belt with shredded colorful post-consumer plastic with an orange shredder in the foreground

Post-consumer plastic after shredding with a WEIMA shredder at Stiphout Plastics

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Wide range of applications for plastic shredders

WEIMA shredders are extremely versatile and can be used for a wide range of plastics. Whether recycling PE film, post-consumer waste or HDPE pipes, WEIMA machines are suitable for a wide range of applications. Thanks to innovative technology and adaptable solutions, even complex materials that are processed under high pressure can be efficiently shredded and recycled.

Post-consumer packaging films in the WEIMA shredder

Post-consumer packaging films

40%
Did you know?
Around 40% of end consumer plastic waste is recycled in Germany.
Source: Producer association Plastics
Europe Germany e.V.

Sustainability and resource conservation

Shredding plastic waste significantly reduces the use of fossil raw materials. WEIMA supports companies in increasing their resource efficiency and optimizing the entire life cycle of plastics. The environmentally friendly processing of plastics contributes to a sustainable circular economy and reduces CO₂ emissions at the same time.

Shredded pulper ropes can be used for heat through burning of secondary fuel

Secondary fuel (RDF) from pulper rejects

Direct return to the production chain

Plastic waste generated during production is becoming increasingly valuable. As a secondary raw material, it can be fed directly back into the production cycle. The first step in this process is the shredding of production waste such as start-up lumps or rejects. WEIMA works closely with customers to find the right solution for a wide range of plastics. In this way, we ensure that even materials that are difficult to process are shredded into high-quality regrind.

A lot of colorful post-consumer plastic with blurred foreground

Post-consumer plastic before recycling

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Success stories

What our customers think
See more success stories
A WEIMA Shredder W5.18 in a hall on the Dansk Emballage company premises

Large Containers, Small Footprint: IBC Container Recycling at Dansk Emballage in Denmark

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An excavator fills the WEIMA Shredder PowerLine 2500

Double WEIMA power at Remondis in Sweden

At the Remondis site in Röstanga, Sweden, HDPE pipes and other plastic waste from production are transformed into new raw materials using a WEIMA PowerLine 2500 shredder and a subsequent washing plant. Just 50 km away, a WEIMA S7.20 single-shaft shredder reduces large and heavy PE chunks in a Remondis recycling plant in Staffanstorp.

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Plastic film shredder with conveyor belt inside a production halle

LDPE film recycling with WEIMA shredder at RKW in Belgium

RKW produces a wide range of polyethylene films (LDPE films). At the Hoogstraten site in Belgium, the company has recently started using a WEIMA W5.18 single-shaft shredder and primarily shreds LDPE film waste from production as well as externally purchased film.

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Plastic Recycling, Inc. Transforms Plastic Purge with WEIMA Shredder

From the southeastern U.S. to the heartland of Indiana, Plastic Recycling, Inc. remains committed to their mission of recycling plastics and transforming them into something new and valuable. With the WEIMA shredder as their trusted partner, they’re writing a story of progress, resilience, and a better world for generations to come.

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an orange WEIMA shredder W5.18 at a plastics recycler in the Netherlands

Shredder quartet for Aufderhaar Kunststof Recycling in the Netherlands

For the processing of post-consumer waste (PE) and flower pots (PP), four large WEIMA shredders are used for secondary shredding at the Veolia Nederland subsidiary Aufderhaar Kunststof Recycling in Vroomshoop. The regranulate produced in this way is then reused for the production of packaging materials.

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doTERRA Utilizes WEIMA Shredder to Reduce Waste and Increase Profit

Utah-based essential oils and wellness company, doTERRA, is utilizing a WEIMA WL 6 single-shaft shredder to shred plastic barrels for further recycling! These sustainability efforts align with the company’s goals and increase profitability.

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Plastic Scrap Reimagined at EcoFib

EcoFib is a plastic recycler located in Drummondville, Canada. The company processes a variety of plastic scrap including post-industrial film waste, transforming it into plastic pellets that can be made into new products.

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The future needs experts – plastics recycling in Romania

The Romanian recycling business Expert Recycling uses a W5.18 single-shaft shredder from WEIMA for processing PET, PP, PS, PE, DHPE and PELD material streams. With its help, the company produces high-quality regranulates, films, and waste bags.

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orange shredding machien from weima on concrete floor in production hall

Polymers Processors boost Australia’s plastic recycling capacities

With the help of a flagship WEIMA PowerLine single-shaft shredder, Polymer Processors in Melbourne has successfully commissioned stage one of their plant upgrade. This adds thousands of tons of plastic recycling capacity to Australia.

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Doubling Down on Plastics Recycling

Butler-MacDonald, Inc. is an American plastics recycling specialist which takes great pride in processing hard-to-handle plastic scrap from various sources, including post-industrial and post-consumer waste streams.

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weima shredders at plastipack production halls

Pool Covers Without Waste

Closed Loop Production at Plastipack: A WEIMA four-shaft shredder and a granulator recycle inhouse plastic pool cover production scrap in England. Find out why it is surprisingly quiet in Plastipack’s shop.

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An employee dumps post-shredded plastic material into a gaylord for granulating.

More autonomy through clothes hanger recycling: Plásticos Ojara in Colombia

More autonomy thanks to a WEIMA WLK 4 shredder: In the manufacturing of clothes hangers, the Colombian company Plásticos Ojara benefits from the advantages of internal recycling: Reduced purchase of raw materials, lower costs for intralogistics, lower disposal costs, cleaner store floor.

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WEIMA shredder at Healix opening ceremony

Ghost(net)buster in the Netherlands

Marcel Alberts has declared war on so-called Ghost Nets – left-over, floating fishing nets and ropes that pollute the world’s oceans. Using state-of-the-art technology for plastics recycling, the aim of his Dutch company Healix is to turn this linear waste into a product on site and create a circular economy. At the forefront of the process chain is a WEIMA W5.22 single-shaft shredder.

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weima single shaft shredder with extrusion line at fiberon in north carolina

Sustainable Composite Decking with Fiberon

Repurposing plastic waste where it’s created can provide a new income stream for businesses while eliminating the need to ship waste materials across the ocean. Fiberon has embraced this process, proving that being attentive to the environment does not always have to be a financial burden.

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Plastic shredder from WEIMA for inhouse-recycling of plastic boxes production waste

Plastic Boxes – Round 2

The duo of a WEIMA W5.14 shredder and New Herbold granulator get defective plastic boxes ready for the next job.

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WSM secondary shredder for recycling of plastic waste at SuperBon in Romania

Super recycling in Romania – annual turnover doubled despite pandemic

Romanian recycling company SuperBon uses a primary shredder and two secondary shredders for its production of plastic recyclates before selling the raw material worldwide.

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Material storage from old waste garbage cans, HDPE pipes and soiled hard plastic waste

Recycling is for the bin

This is where the cycle begins. At the Swedish company Veolia Recycling Plastics Sweden AB, waste bins, HDPE pipes and other contaminated hard plastic waste are turned into new raw material with the help of a WEIMA PowerLine 2500 shredder and downstream wash line.

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Two-stage shredding plant with WEIMA WLK 1500 single-shaft shredder and Neue Herbold granulator

Kayaks on the recycling wave

In Exeter, UK, Devon Contract Waste recycles a wide variety of hard plastics. This includes not-so-everyday items such as fuel tanks, kayaks and road cones. The central component of the recycling plant is a WEIMA WLK 1500 single-shaft shredder.

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A Second Life For Lifesavers

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PE-Recycling at its very best

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Shredder und Extruder stellen Granulat her

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Plastics Recycler Increases Capacity with WEIMA Shredder

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IBC container shredding in Manchester

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From very big to very small

Graf Plastics GmbH, at its Teningen plant (fig. 1) manufactures its large-volume Carat underground tanks (fig. 2) for rainwater utilization.

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Energy from old carpets

The medium-sized family business in southern England can look back on 35 years of company history. It has always concentrated…

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